Dr. Joseph Khoury
Biography
Dr. Joseph Elias Khoury, born in Lebanon and educated through prestigious German and US universities, embodies the quintessence of a natural corporate leader. Armed with a Ph.D. in Mechanical Engineering and degrees in industrial and economic engineering, his commitment to continuous learning is evident through ongoing studies and years of practical experience in engineering and technical realms.
With a remarkable ability to develop and solve intricate mathematical models, Dr. Khoury excels in systems, component, and process design, as well as in planning and implementing technical programs and projects. His scholarly contributions, including several papers focusing on production systems and the management of multi-project environments, underscore his expertise and thought leadership in the field.
Multilingual and multicultural, Dr. Khoury is fluent in French, German, English, and Arabic, facilitating seamless communication across global teams and stakeholders. His proficiency extends beyond language to encompass a mastery of modern engineering tools and techniques, coupled with a deep understanding of manufacturing processes and planning.


As a hands-on data analyst, Dr. Khoury demonstrates a comprehensive understanding of DMAIC problem-solving methodology, deployment, and project development approaches. His dynamic presence within organizations is characterized by earned self-confidence, excellent communication skills, and a strategic mindset focused on achieving goals.
In his last role as Chief Operating Officer of Methode Electronics Inc., Dr. Khoury assumed responsibility for all aspects of manufacturing, engineering, and sales operations globally. From Europe, Asia, North Africa, to North America, he overseed the company's operations, applying Lean Manufacturing principles and fostering continuous improvement initiatives to drive organizational development, ensure quality assurance, and enhance customer relationships.
Prior to his tenure at Methode, Dr. Khoury served as Chief Engineer at EATON in Southfield, Michigan, where he played a pivotal role in driving business growth. Tasked with leading a team that combined sales and engineering expertise, he successfully secured lucrative contracts in North America, showcasing his ability to blend strategic vision with practical execution to deliver results.
Education
Unveiling the academic achievements and linguistic versatility of Dr. Joseph Elias Khoury's academic odyssey. From his formative education to advanced degrees, we witness the transformative journey that has molded his expertise and global perspective. Experience how his unwavering passion, relentless dedication, and remarkable linguistic fluency converge to shape a visionary leader, poised to leave an indelible mark on his career.
PhD in Industrial Engineering, University of Louisville, USA (2009 – 2012):
Dr. Khoury earned his PhD in Industrial Engineering from the University of Louisville, USA, between 2009 and 2012, delving into the intricacies of the field and contributing valuable research insights.
Master in ME/Mechatronic, National Technology University, USA (1999 – 2004):
He pursued his Master's degree in Mechanical Engineering and Mechatronics at the National Technology University in the USA from 1999 to 2004, honing his skills and acquiring the tools to tackle complex engineering challenges.
Economy and Industrial Engineer, University of Applied Sciences, Germany- Mainz (1991 – 1994):
Dr. Khoury studied Economy and Industrial Engineering at the University of Applied Sciences in Mainz, Germany, from 1991 to 1994, where he developed a strong foundation in interdisciplinary engineering principles.
Mechanical Engineer, University of Applied Sciences, Germany- Bingen (1986 – 1990):
He pursued his Bachelor's degree in Mechanical Engineering at the University of Applied Sciences in Bingen, Germany, from 1986 to 1990, acquiring the foundational knowledge that would underpin his engineering career.
High School – French Baccalaureate, College Notre Dame - Lebanon (1966 – 1983):
Dr. Khoury completed his high school education at College Notre Dame in Lebanon, earning the prestigious French Baccalaureate from 1966 to 1983, setting a solid academic groundwork for his future pursuits.
Languages
His linguistic repertoire includes fluency in German, French, English, and Arabic, facilitating effective communication across diverse cultural and linguistic contexts.
German, French, English, Arabic
Work Experience
Executive Leadership Journey:
A Comprehensive Overview of Strategic Roles and Global Influence in Advanced Technology and Engineering Enterprises
Methode Electronics, Inc., Egypt. Chief Operating Officer / Senior Global Vice President, (2015 – 2023)
Methode Electronics, Inc., Lebanon. Senior Global Vice President, (2013 – 2015)
Methode Electronics International GmbH, Germany. European Vice President for Automotive and Non-Automotive, (2004 – 2013)
Methode Electronics International GmbH, Germany. General Manager and European Non-Operational Director, (2000 – 2004)
Methode Electronics, Inc., North America. Advanced Sales & Chief Engineer North America, Southfield, MI (1998 – 2000)
Eaton Corporation, North America. Research & Development Manager, Southfield, MI (1996 – 1998)
Eaton Corporation, Germany. Group Leader (Engineering & Technical Sales), Eaton Development Centre, (1994 – 1996)
Eaton Corporation, Germany. Product Engineer, Eaton Development Centre, (1990 – 1994)
Dr. Khoury's transformative leadership was evident as he ventured to Europe in 2000, pioneering the establishment of Methode's German facility and igniting exponential sales growth across the region. Under his stewardship, the sales and engineering team achieved unprecedented success, catapulting regional sales from under $30 million to surpassing $200 million annually. Following his tenure as Vice President for the European region, Dr. Khoury assumed the pivotal role of global COO, orchestrating strategic initiatives that not only expanded the company's global presence but also doubled its sales and amplified profitability.
A visionary with keen business acumen, Dr. Khoury played a pivotal role in establishing new facilities worldwide, including ventures in China, Mexico, and Egypt. Dr. Khoury's unwavering commitment to excellence and strategic foresight was exemplified in his recent endeavours. His leadership continued to propel sustainable growth, foster innovation, and cultivate operational excellence across Methode Electronics' global operations.
Additionally, he brought not only a wealth of market knowledge and technological expertise but also a profound understanding of operational intricacies necessary to achieve business targets. Over the past 15 years, his strategic leadership has been instrumental in securing a cumulative sum of €2.3 billion in total project revenue.
This remarkable accomplishment has necessitated the establishment and industrialization of three new assembly plants in strategic locations across the globe. Under his guidance, these ventures have flourished, contributing to the company's global footprint, and reinforcing its position as a leader in the industry.
FACTS AND FIGURE - OPERATIONAL PLANTS LAUNCHED IN LAST 15 YEARS
Suzhou,China/2008
Size - 15,000m2
Employee count-566
Avg Revenue Generated - €120M / year
Certifications - IATF16949 / ISO 9000 / ISO 14001
Monterrey, Mexico / 2011
Size - 17,500m2
Employee count – 1,300
Avg Revenue Generated - €450M/year
Certifications - IATF 16949 / ISO 9000 / ISO 14001
Cairo, Egypt/2014
Size - 23,000m2
Employee count -800
Avg Revenue Generated - €120M / year
Certifications-IATF16949/ISO 9000/ISO 14001
Dr. Joseph Khoury: Honoured for Achievement and Published
Maltese National Order of Merit Award
Dr. Khoury was honoured with the prestigious National Order of Merit and the Medal for Service to the Republic of Malta during a dignified Investiture Ceremony held at the Palace in Valletta. The distinguished awards were presented to him by none other than the esteemed President of Malta, George Abela.
The National Order of Merit holds a special place in Malta's honours system, paying homage to Maltese citizens who excel across various domains. Embodying the motto "Virtute et Constantia" (With Courage and Perseverance), this Order recognizes outstanding contributions to the nation.
While typically reserved for Maltese citizens, Dr. Khoury received a rare honorary membership, a testament to his exceptional dedication. His remarkable service in safeguarding Malta's interests and its people during the global financial crisis, coupled with his efforts in promoting and nurturing international relations, earned him this distinguished honour. Through his actions, he has not only protected the Maltese entity but also garnered the deep respect and gratitude of the people of the Maltese Islands.
Manufacturing vs Corruption: Joseph Khoury's Quest for Transparency
"Manufacturing versus Corruption: Who Wins?" stands as a testament to the visionary leadership and unwavering commitment of Dr. Khoury, who co-authored this groundbreaking work alongside Dr. Ramy Harik. With over five decades of experience in engineering and manufacturing, Dr. Khoury brings a wealth of knowledge and insight to the table, infusing the book with his profound understanding of the intricacies of the industry.
At the heart of Khoury's message lies a clarion call for transformative change—a rallying cry to harness the power of science, economics, technology, and policy-making in harmony. Through this collaborative effort, he champions a new era of manufacturing, one characterized by transparency, accountability, and socio-political stability.
Dr. Khoury's role in crafting this narrative extends beyond mere authorship; it embodies a deeply held belief in the potential of the manufacturing sector to drive positive change on a global scale. His tireless advocacy for a digital manufacturing economy grounded in transparency underscores a commitment to fostering an environment where innovation thrives, and corruption is eradicated.
Dr. Khoury's words and actions inspire a new generation to rise to the challenge and shape a world where integrity reigns supreme, inviting all to join him on this journey toward a brighter, more equitable future built on the principles of good governance and ethical conduct.
Consultancy Expertise Overview
Drawn from his last role as COO at Methode Electronics, Inc., as well as other leading positions, Dr. Joseph Elias Khoury brings a wealth of expertise and experience crucial to organizational success. With a strong academic foundation and extensive practical knowledge, he offers comprehensive consultancy services in various key areas. Leveraging his profound understanding of operational intricacies and strategic leadership, he specializes in the following core areas, tailoring his consultancy services to address the evolving needs of contemporary organizations:
Lean Manufacturing:
At the helm of Methode Electronics, Inc., Dr. Khoury spearheaded the implementation of Lean Manufacturing practices, driving significant improvements in operational efficiency and resource utilization. His hands-on experience in leading lean initiatives enables him to provide actionable insights and practical guidance for streamlining production processes, eliminating waste, and enhancing overall productivity.
Negotiation and Stakeholder Management:
As a seasoned corporate leader, Dr. Khoury possesses exceptional negotiation skills and a keen ability to navigate complex stakeholder relationships. His tenure as COO of Methode Electronics, Inc. involved extensive engagement with global partners, suppliers, and clients, fostering collaborative alliances and securing favourable agreements. Dr. Khoury's expertise in negotiation ensures optimal outcomes in diverse business scenarios, from contract negotiations to strategic partnerships.
Value Engineering and Product Development:
Driven by a passion for innovation and value creation, Dr. Khoury excels in value engineering and product development strategies. His visionary approach to product design and development, coupled with a deep understanding of market dynamics, enables him to identify opportunities for value optimization and differentiation. Dr. Khoury's guidance empowers organizations to deliver innovative solutions that meet evolving customer needs while maximizing return on investment.
Process Optimization and Operational Excellence:
As the architect of operational excellence at Methode Electronics, Inc., Dr. Khoury is adept at optimizing processes and driving continuous improvement initiatives. Leveraging advanced analytical tools and performance metrics, he identifies inefficiencies, streamlines workflows, and enhances quality standards to drive sustainable growth. Dr. Khoury's focus on process optimization ensures agility, resilience, and competitive advantage in today's rapidly evolving business landscape.
Root Cause Analysis and Quality Assurance:
Drawing on his background in engineering and technical leadership, Dr. Khoury excels in root cause analysis and quality assurance methodologies. His systematic approach to problem-solving and data-driven decision-making enables organizations to pinpoint root causes of issues, implement corrective actions, and uphold rigorous quality standards. Dr. Khoury's commitment to excellence fosters a culture of continuous improvement and customer satisfaction.
Conclusion
Dr. Joseph Elias Khoury's consultancy services epitomize a strategic blend of leadership acumen, industry expertise, and operational excellence. With a distinguished tenure as COO, Dr. Khoury brings invaluable insights and proven strategies to help organizations achieve sustainable growth, competitive advantage, and stakeholder value. His holistic approach to consultancy ensures alignment with organizational objectives and delivers tangible results in today's dynamic business environment.
Consulting Services
Empowering Industries, Redefining Possibilities
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